WAREHOUSE ANALYSIS USING 5S AND ABC CLASSIFICATION METHOD ON CV. KARYA JAYA
DOI:
https://doi.org/10.24014/sitekin.v21i2.28982Abstract
Storage room or warehouse is one of the facilities available in every company to facilitate its operations. The warehouse which is a place to store inventory of goods before the goods are issued has several activities. Due to the space that is too wide and the workers' lack of attention to the arrangement of goods on the storage rack, CV. Karya Jaya were disorganized or untidy. The arrangement of items that are still untidy makes the warehouse look ineffective and inefficient. The method used is 5S (Seiri,Seiton, Seiso, Seiketsu,Shitsuke) and ABC classification. The purpose of conducting research is to determine the arrangement of the warehouse area so that the goods look neat and effective, then ABC classification is carried out so that the categorization of goods becomes neater and in accordance with the classification so that it can make it easier for workers to search for goods in the warehouse. After doing the research, the results were Seiri 75% (quite effective), Seiton 50% (less effective), Seiso 25% (ineffective), Seiketsu 0% (very ineffective), and Shitsuke 100% (effective). There are 3 class categories, namely class A (11 items), class B (16 items), class C (27 items), proposed improvements by providing 3 shelves with the code for each product class A yellow with a high frequency of demand, class B green with medium request frequency, class C is blue with low request frequency.
References
G. A. Putra, “Manajemen Pergudangan Dan Penataan Gudang Sparepart Alat Ukur Filtrasi Oil dan Gas Di PT Sinergining Adhi Selaras Menggunakan Metode 5S dan ABC,” J. Optimasi Tek. Ind., vol. 2, no. 1, p. 24, 2020.
N. P. Kurniawati, “Analisis Penerapan Metode 5S Pada Warehouse Fast Moving Pt.Indonesia Power Ubp Mrica Kabupaten Banjarnegara,” Performa Media Ilm. Tek. Ind., vol. 18, no. 1, pp. 28–33, 2019.
O. A. Putra and I. Prakoso, “Penerapan Metode Klasifikasi Abc Dan 5S Pada Gudang Tools Pt. Mesin Isuzu Indonesia,” J. Rekayasa Sist. Ind., vol. 5, no. 2, pp. 90–96, 2020.
M. Mai, Gemba Kaizen: Pendekatan akal sehat, berbiaya rendah pada managemen. Pustaka Binamaan Pressindo, 1999.
I. Ramadhan and N. A. Mahbubah, “Optimalisasi Layout Logistik Gudang G10 Menggunakan Integrasi Metode 5S dan ABC,” Tek. Sains J. Ilmu Tek., vol. 7, no. 2, pp. 81–90, 2022.
I. Chatisa, I. Muslim, and R. P. Sari, “Implementasi Metode Klasifikasi ABC pada Warehouse Management System PT. Cakrawala Tunggal Sejahtera,” J. Nas. Tek. Elektro dan Teknol. Inf., vol. 8, no. 2, p. 123, 2019.
Soemanto, “Upaya Peningkatan Kinerja Dengan Metode 5S dan Klasifikasi Persediaan ABC Pada Persediaan Produk di UMKM Pentol Pedes Arek Enom,” J. Mhs. Tek. Ind., vol. 4, no. 2, pp. 1–13, 2021.
M. Ridwan, A. Suseno, and B. Nugraha, “Analisis Penerapan Metode 5S+Safety pada Gudang Penyimpanan Bahan Baku di Raw Material Departement PT. XYZ,” Tekmapro J. Ind. Eng. Manag., vol. 17, no. 1, pp. 13–24, 2022.
P. Patrianagara and D. Riandadari, “Evaluasi Penerapan Seiri, Seiton, Seiketsu dan Shitsuke (5S) di Bengkel Honda Graha PT. Supreme Surabaya Motor Service,” Jptm, vol. 10, no. 01, pp. 87–96, 2020.
Gahara Dwi Putra and Ade Momon, “Analisis lingkungan kerja pada area gudang garmen menggunakan metode 5S di PT XYZ,” JENIUS J. Terap. Tek. Ind., vol. 4, no. 1, pp. 131–142, 2023.
M. Qowim, N. A. Mahbubah, and M. Z. Fathoni, “Penerapan 5S Pada Divisi Gudang (Studi Kasus Pt. Sumber Urip Sejati),” JUSTI (Jurnal Sist. dan Tek. Ind., vol. 1, no. 1, p. 49, 2020.
M. Reza and H. H. Azwir, “Penerapan 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke) Pada Area Kerja Sebagai Upaya Peningkatan Produktivitas Kerja (Studi Kasus Di CV Widjaya Presisi),” JIE Sci. J. Res. Appl. Ind. Syst., vol. 4, no. 2, 2019.
S. Wardani, I. B. Kharisma, and Y. R. Nurazis, “Upaya Reduksi Searching Time Dengan Metode 5S Pada Area Gudang Penyimpanan Barang Di Pt Urf,” J. Ilm. Teknol. Infomasi Terap., vol. 7, no. 2, pp. 108–113, 2021.
A. Nuryono and A. Vendhi, “Usulan Klasifikasi ABC dan Penerapan 5R Terhadap Efisiensi Waktu Kerja,” J. Ind. Eng. Syst., vol. 1, p. 14, 2021.
C. Torres-Paredes, D. Rivera-Gonza, and A. Flores-Perez, “Warehouse management model based on Lean Warehousing tools to improve order management using 5S tools, ABC Classification and SLP,” 2022 Congr. Int. Innov. y Tendencias en Ing. CONIITI 2022 - Conf. Proc., pp. 1–5, 2022.
Downloads
Published
Issue
Section
License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License
Copyright Notice
An author who publishes in the SITEKIN Journal agrees to the following terms:
- Author retains the copyright and grants the journal the right of first publication of the work simultaneously licensed under the Creative Commons Attribution-ShareAlike 4.0 License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal
- Author is able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book) with the acknowledgement of its initial publication in this journal.
- Author is permitted and encouraged to post his/her work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of the published work (See The Effect of Open Access).
Read more about the Creative Commons Attribution-ShareAlike 4.0 Licence here: https://creativecommons.org/licenses/by-sa/4.0/.
